Custom Gear Manufacturing: From Design to Delivery

At Mema Engineering, we specialize in custom gear manufacturing tailored to your exact specifications. Our comprehensive process ensures that every component meets your requirements for performance, durability, and precision.

Step 1: Consultation and Design Our process begins with understanding your application requirements. Our engineering team works closely with you to determine the optimal gear type, material, dimensions, and specifications. We can work from your existing drawings or help develop new designs optimized for your specific application.

Step 2: Material Selection Choosing the right material is crucial for gear performance. We offer a wide range of materials including various steel grades, bronze, and specialized alloys. Our team helps you select materials based on factors such as load requirements, operating environment, wear resistance needs, and budget considerations.

Step 3: Manufacturing Using our advanced CNC machining equipment, we produce gears with exceptional precision. Our 3-axis turning and milling capabilities allow us to create complex geometries while maintaining tight tolerances. For high-volume production, we optimize processes to ensure cost-effectiveness without compromising quality.

Step 4: Heat Treatment When required, components undergo professional heat treatment processes including tempering, carburizing, or annealing. These processes enhance mechanical properties and ensure optimal performance in demanding applications. All heat treatment is performed in controlled environments with precise temperature monitoring.

Step 5: Quality Inspection Every component undergoes rigorous quality control inspection. We verify dimensional accuracy, surface finish, tooth profile geometry, and material hardness. Our quality assurance process includes documentation and certification to meet industry standards and customer requirements.

Step 6: Delivery and Support We ensure timely delivery of your custom gears with proper packaging to prevent damage during transit. Our commitment doesn't end with delivery – we provide ongoing technical support and can accommodate future orders with consistent quality and specifications.

Why Choose Mema Engineering? - Extensive experience in custom gear manufacturing - State-of-the-art CNC machining capabilities - Comprehensive heat treatment services - Rigorous quality control processes - Competitive pricing and reliable delivery - Technical expertise and customer support